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Distillation System

This range of Distillation Systems is offered in various dimension, height, capacity and finish based choices. Application of such machines can be noticed in pharmaceutical, oil and gas, chemical processing and also in other fields. Structure of such systems is made of alloy steel, carbon steel and stainless steel. Design and production technique of these Distillation Systems conform to ISO and ASME norms. These are used for distillation, extraction and absorption purpose. Standard of these systems has been verified on the basis of their output, design precision, service life, operating cost, installation charge, required safety features and possible maintenance charge.
Industrial Distillation Columns
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Industrial Distillation Columns

Price: 1000000 INR /Plant

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  • Accuracy High separation efficiency, designed for targeted purity levels above 99%
  • Connection Flanged ends or butt-weld connections
  • Delivery Time 10-30 Days
  • Function Separation and purification of chemical mixtures using fractional distillation
  • Minimum Order Quantity 1
  • Pressure Designed for operational pressures ranging from full vacuum up to 20 bar
  • Price 1000000 INR
  • Size Customizable; standard diameters from 200 mm up to 3000 mm
  • Supply Ability 5 Per Month
  • Unit of Measure Plant/Plants
  • Unit of Price Plant/Plants

Being a client-oriented organization in this field, we are zealously indulged in presenting a wide series of the best in grade Industrial Distillation Columns to innumerable valued clients. These types of columns are ideally suitable to be utilized for distillation purposes in varied industries like oil & gas, chemical, pharmaceutical, and so on. Fabricated from top of the line steel metal with developed technology, the Industrial Distillation Columns are rust proof, robust construction, and come in different capacities, heights, diameters, and finishes.

Product details

  • Model  : CP-SR
  • Usage/Application  : Chemical Industry
  • Automatic Grade  : Automatic
  • Capacity  : 4000 LPH
  • Size  : 5 m x 2 m
  • Brand  : CentPro
  • Warranty  : 1 Year
  • Material  : Stainless Steel 



Versatile Material Construction

Our distillation columns are fabricated from premium materials like SS304, SS316, or carbon steel, ensuring compatibility with an array of chemical processes. This adaptability enhances resistance to corrosion, supports operation at elevated temperatures, and enables usage in aggressive chemical environments. Customers may also request specialized materials according to their process needs.


Tailored Designs for Optimal Performance

Each column is custom-built with trays or packingwhether structured or randomas best fits your process. Internal mirror finishes and GMP-compliant inspection ports are available, and columns can be supported by legs or skirts as per operational requirements, optimizing efficiency and ease of maintenance.


Industry-Leading Standards and Compliance

All columns are manufactured following global standards such as ASME and IS to ensure exceptional reliability, safety, and regulatory compliance. Surface finishes are available as mirror polished internally or external painting for maximum product integrity and corrosion resistance.

FAQs of Industrial Distillation Columns:


Q: How are industrial distillation columns customized for specific processes?

A: Customization is achieved by selecting the appropriate material of construction (such as SS304, SS316, or carbon steel), internal design (trays or packing type), size, number and placement of feed/draw nozzles, and finishes. This ensures compatibility with your feedstock, target purity, and operational environment.

Q: What industries commonly use these distillation columns?

A: These columns are widely used in the petrochemical, chemical, pharmaceutical, and refinery industries where efficient separation and purification of liquid mixtures are critical to production processes.

Q: When should I choose trays versus structured or random packing?

A: Trays (sieve, bubble cap, or valve) are often recommended for high-liquid load operations and processes requiring efficient stagewise separation. Structured or random packing is preferable for lower pressure drops, higher surface area, or processes needing enhanced separation efficiency at specific operating conditions.

Q: Where are these columns typically installed?

A: Industrial distillation columns are installed in manufacturing plants, processing facilities, and large-scale industrial complexes, wherever high-purity chemical separation and purification are required.

Q: What is the process involved in distillation column operation?

A: Liquid mixtures are introduced into the column, where temperature gradients and internal trays or packing enable separation of components via fractional distillation. The process can be continuous or batch mode, depending on production requirements.

Q: What are the primary benefits of using these columns?

A: Key benefits include high separation efficiency (purity above 99%), customizable design, robust operation at temperatures up to 400C, compliance with industry standards, and suitability for a wide range of operational demands.

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Random and Structure Packing
Random and Structure Packing Random and Structure Packing Random and Structure Packing Random and Structure Packing Random and Structure Packing
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Random and Structure Packing

Price: 50000 INR /Set

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  • Accuracy Designed to deliver uniform distribution and effective separation with high efficiency.
  • Connection Loose or stacked packing, installed module-wise inside towers; does not require special mechanical connection.
  • Delivery Time 10-30 Days
  • Function Enhances mass transfer by providing a large surface area for gas-liquid contact in columns and reactors.
  • Minimum Order Quantity 1
  • Pressure Suitable for both low and moderate pressure operations depending on application.
  • Price 50000 INR
  • Size Available in various sizes, typically 1 inch, 1.5 inch, 2 inch, 3 inch and custom dimensions as required.
  • Supply Ability 5 Per Month
  • Unit of Measure Set/Sets
  • Unit of Price Set/Sets

Structured packing is a range of materials that are specially designed for use in distillation and absorption columns, as well as chemical reactors. They usually consist of thin corrugated metal plates or gauzes, designed to force fluids on complicated paths throughout the column. The design is intended to ultimately produce a large surface area for contact between different phases.

Structured packing is made from a variety of materials including corrugated sheets of perforated embossed metal or wire gauze. The resulting product is an open honeycomb with inclined flow channels producing a high surface area coupled with a low gas flow resistance. Enhancements are often chosen to maximize liquid spreading which are ideal for applications with low pressure and irrigation rates

Specification

  • Product Type  : Structure Packing
  • Technique  : CentPro
  • Pressure  : 1 bar
  • Diameter  : 500 mm
  • Surface Finishing  : Mirror,Mirror or Matt ,Mirror or Matt Finish
  • Design  : Standard
  • Size  : 200 , 250,350 , 500, 750
  • Shape  : Circular
  • Capacity  : 100 cubic meter
  • Sizes  : 200 , 250 , 350 , 500 , 750
  • Diamter  : 200 - 3000 mm
  • height  : 210 mm
  • Installation  : Installation service available



Types and Materials for Diverse Applications

Choose from Random Packing (such as Pall Rings, Saddles, Raschig Rings) and Structured Packing (corrugated and wire mesh styles) crafted from stainless steel, carbon steel, Polypropylene (PP), Polyvinyl Chloride (PVC), or ceramic. These materials ensure optimal compatibility and performance across various process demands, including resistance to harsh chemicals and wide temperature ranges.


Efficiency and Performance Advantages

With surface area values up to 800 m/m and optimized packing density, both random and structured packing enhance column efficiency by maximizing gas-liquid interaction while minimizing pressure drop. Their design promotes efficient mass transfer, uniform liquid distribution, and high capacity for liquid and vapor throughput, making them suitable for a range of pressure scenarios.


Installation and Maintenance Made Easy

Packing modules are designed for loose or stacked insertion inside process towers, eliminating the need for complex mechanical connections. The self-cleaning properties and minimal clogging tendencies significantly reduce operational maintenance, providing long-term reliability and reduced downtime for industrial users.

FAQs of Random and Structure Packing:


Q: How do I choose between random and structured packing for my process column?

A: The selection depends on your applications demands for efficiency, pressure drop, and throughput. Structured packing offers a higher surface area (up to 800 m/m), ideal for high-efficiency separation, while random packing is often preferred for cost-effectiveness and easier installation in columns with broader tolerances.

Q: What materials are available for packing, and how do I select the right one?

A: Packings are made from stainless steel, carbon steel, PP (Polypropylene), PVC, and ceramic. Select the material based on temperature range, chemical compatibility, and specific process requirements. For high resistance to acids and solvents, plastics or ceramics are suitable; metals cater to higher strength and broader temperature conditions.

Q: Where are random and structured packings typically used?

A: These packings are commonly used in distillation, absorption, stripping, extraction columns, and air or water treatment units. Industries such as chemical manufacturing, petrochemicals, and environmental engineering benefit greatly from their application.

Q: What is the installation process for these packings inside a column?

A: Random and structured packings are generally loaded loose or in stacked modules into columns without any need for permanent mechanical fixtures. They are arranged according to predefined patterns to optimize surface area and contact efficiency without requiring special connections.

Q: What are the maintenance requirements and operational advantages of these packings?

A: Both random and structured packings are designed for low maintenance, benefiting from self-cleaning action and minimal clogging tendency. This helps in reducing downtime and ensures reliable performance over extended operational periods.

Q: Can these packings handle wide temperature and pressure ranges?

A: Yes, depending on the material selected, the packings withstand temperatures from -40C up to 290C. They are suitable for both low and moderate pressure operations, making them versatile for diverse industrial needs.

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Distillation Column
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Distillation Column

Price: 1000000 INR /Unit

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  • Color Silver
  • Delivery Time 10 Days
  • Minimum Order Quantity 1
  • Price 1000000 INR
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage Industrial

316/304 grade stainless steel made Distillation Columns are well known for their excellent heat transfer co-efficiency and large evaporation rate. Apart from their standard thermal properties, these distillation systems are reckoned for their ability to handle low as well as high viscosity materials. Offered Distillation columns take less time to heat materials and these can work under high vacuum condition which is useful for handling heat sensitive materials. Such columns are equipped with stainless steel made wiper, insulated pipes with jacket based design along with sight glass and high speed gear pump for continuous feeding of materials.

Specification

 

  • Usage/Application  : Oil Refineries and Natural Gas Processing Plants
  • Material  : SS
  • Use  : To perform separation process
  • Steel Grade  : SS304
  • Voltage  : 380V

 

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